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SB Division Boiler Code Advisory Council Meeting Summaries Wednesday, June 8, 2011, 9:30 a.m. to 2:30 p.m., Conference Room 3B, Thompson Commerce Center, 201 West Washington Ave., Madison, Wisconsin Attendance
Convene meeting, welcome and introductions Rick Merkle welcomed everyone to the June 8, 2011, meeting of the Boiler and Pressure Vessel Advisory Code Council in Conference Room 3B of the Thompson Commerce Center in Madison, WI. The Council members and Department of Safety and Professional Services staff introduced themselves. Review agenda and explain role of code council The meeting’s agenda was reviewed. Rick explained that the Safety and Buildings Division in the Department had reconvened the Council to update chapter Comm 41 relating to safe design, construction, installation and operation of boilers and pressure vessels. He reviewed the Council’s responsibilities and thanked the Council members for agreeing to serve. When the Council last met in 2007, William Andre was elected chair. By consensus, the members asked Bill to continue serving as chair of the 2011 reconvened Council. Division updates Tom Nardelli, Administrator of the Safety and Buildings Division, reported on the following:
Overview of adopted national standards in chapter Comm 41 The Council approved the adoption of the following codes and standards: - Current, 2010 edition of American Society of Mechanical Engineers (ASME) boiler and pressure vessel code - Current editions or portions of the following related standards:
- Current edition of ASME PVHO-2, Safety Standard for Pressure Vessels for Human Occupancy: In-Services Guidelines for PVHO Acrylic Windows - Current edition of ASME CSD-1, Controls and Safety Devices for Automatically Fired Boilers
- Current edition of NFPA 55, Compressed Gasses and Cryogenic Fluids Code Discuss updating chapter Comm 41 Staff distributed a handout listing proposed rule changes for Council members to review. Rick announced that the appendix excerpts are being updated. Council members asked if the illustrations could be clearer. A discussion ensued about manual resets in ASME CSD-1-2009, Controls and Safety Devices for Automatically Fired Boilers. The consensus of the Council was that CSD-1 should apply to 400,000 BTUs and larger. The Council recommended creating a Wisconsin modification of CSD-1 to address the location of pressure or temperature controls and valves. Also, a Wisconsin modification will be developed to denote the location of the disconnect for 400,000 BTUs boilers. Discuss next meeting and adjourn Staff discussed next steps noting that it will take a couple of weeks to incorporate the Council’s recommendations into the code draft. After other adjustments are made, the revised draft will be e-mailed to Council members for review. The consensus of the Council members was to take an e-mail vote if the changes to the revised draft are not significant. Otherwise, the Council will meet to discuss the proposed draft before proceeding to public hearing. The meeting was adjourned. Next meeting No date was set for the next Council meeting. Please contact Rick Merkle at rick.merkle@wisconsin.gov for more information. Monday, February 4, 2008, 9:30 a.m. to 2:30 p.m. UW-Madison Agricultural Research Station, 8502 Mineral Point Road, Madison, Wisconsin ATTENDANCE: MEMBERS: William Andrae (Present), Joe Bena (Present), Peter Burno (Present), Jay Ehrfurth (Present), Daniel Hegyi (Present), Don Mathes (Present), Michael Mamayek (Present), Paul Prill (Present), Randy Pucek (Present), Mark Rudek (Present) Department of Safety and Professional Services STAFF: Rick Merkle, Integrated Services Bureau; Mike Verhagen, Integrated Services Bureau; Dave Homan, Integrated Services Bureau; Joe Hertel, Program Development Bureau; Diane Meredith, Program Development Bureau; Amanda Berry, Program Development Bureau Welcome and Introductions: Joe Hertel opened the meeting with a round of introductions. He reviewed the meeting agenda and indicated that Bob DuPont and Debra Miller would present the fee changes prior to the lunch break. Review of Progress Report: Joe Hertel reviewed the progress report from the December 13, 2007 meeting. It was accepted by the Council as written. Division Updates: Joe Hertel updated the members on legislative and Division activity:
Discussion of ASME CSD-1-2006 Standards: Mike Mamayek representing the Plumbing Mechanical Sheet Metal Contractors Alliance reported that there appears to be no conflicts between the ASME CSD-1 standard and the International Mechanical Code® (IMC). The members discussed the potential ramifications if this standard was adopted by reference and the only concerns discussed related to inspector mandates and training requirements. The following motion was made: A motion was made and seconded to adopt ASME CSD-1 standard within chapter Comm 41. The motion passed by a vote of 6 to 3. Review of ASME B31.1 Power Piping Code: Dave Homan reported that there were no major changes to the 2004 edition of the ASME B31.1 standard relating to power piping. Potential Code Changes to Comm 41: Diane Meredith and Joe Hertel reviewed the proposed changes to Comm 41 relating to boilers and pressure vessels and the following major rules and topics were discussed:
Update on Fee Adjustments: Bob DuPont and Debra Miller explained a number of fees for services provided by the Safety and Buildings Division will be increased. Typically, the fees for most of the Department?s programs will be increased between 16-18 percent and this increase reflects the Department?s actual costs to perform the inspection services. The fee for a permit to operate will remain the same. It is anticipated a public hearing will be held in April of 2008 and the effective date of the rules should be October or November of 2008. By general consensus, the Council accepted the proposed fee increases. Next Meeting: The Council members will review the proposed public hearing draft and will respond by email if they believe any modifications are necessary before announcing public hearings on the rule changes. The public hearing is anticipated for sometime in April or early May 2008. If you have any questions, please contact Joe Hertel at (608) 266-5649 or email at joe.hertel@wisconsin.gov.
Thursday, December 13, 2007, 9:30
a.m. to 2:30 p.m., UW ? Madison Agricultural Research
Station, 8502 Mineral Point Road, Madison, Wisconsin
Wednesday, October 31, 2007,
9:30 a.m. to 2:30 p.m., Tommy G. Thompson Commerce Center,Room #3B, 201
West Washington Ave., Madison, Wisconsin Wednesday, February 23, 2005, 9:30 a.m., Room 3B, Thompson Commerce Center, 201 West Washington Avenue, Madison, Wisconsin Council member attendance: William H. Andrae Present; Joe Bena Present; ; Peter H. Burno Present; Jay A. Ehrfurth Present; Daniel Hegyi Present; Matt Keenan Present; Paul E. Prill Excused; Randy S. Pucek Present; Doug Smithback Excused Visitors: Don Mathes, Darrel Stump Staff: Joe Hertel; Ronald Acker; Mike Verhagen; Rick Merkle; Dean Yourchuck
1. Welcome, Introductions and Review of Agenda. Council members were welcomed and thanked for their willingness to serve on the council and for offering their time to attend the meetings. Everyone introduced themselves and indicated their line of work and the group that they represented on the council. The agenda was reviewed and no changes were made. 2. Review of Council Membership/Electronic Access. The council membership list was reviewed and any changes or corrections were noted. (An updated membership list is included with this report.) The Wisconsin Utilities Association was unable to find a representative at this time, but we are holding the position open in anticipation of filling it. The department wants to communicate more by electronic means, and has offered a method by which persons can receive Emails regarding council activities and program news. Persons can sign up to receive the Emails through the Safety and Buildings Division home page located at www.commerce.wi.gov/SB (Here). 3. Discuss Council Manual; Meeting Procedures. The Advisory Council Manual that was previously sent to all council members was reviewed. Significant items pointed out were council member responsibilities, chairperson responsibilities and meeting ground rules. Meetings are generally conducted informally, with open discussion and no motions or voting unless necessary to resolve an issue. The council is advisory to the Department of Safety and Professional Services, and department management may make changes to the council?s recommendations. 4. Election of Chairperson. Nominations were opened for council chairperson. William Andrae was the chairperson when the council last met. Mr. Andrae was nominated, seconded and unanimously elected as chairperson. 5. Review Draft 1 of Code Change Proposals. The council began review of working draft 1 of code change proposals for the update of chapter Comm 41. The following is a brief summary of the council discussion and the recommendations made. SECTION 1. Fee Changes. It was noted that the fees relating to multiple boilers and multiple pressure vessels in one building are being changed in order for the department to better cover its inspection costs for these installations. SECTIONS 2 AND 3. Continuing Education. In response to a comment about the 4-year term, it was noted that the department has changed all credential terms to 4 years where the term is not specified by statute. The council accepted the proposed 24 hours of continuing education for the 4-year term, and then discussed approval of and types of continuing education courses. Copies of the department?s education course approval form were distributed. (Copies are included with this report for members not in attendance.) All courses for continuing education credit must be approved by the department before the courses are presented. Continuing education obtained in other states can be accepted toward certification renewal if approved by the department. Council members noted that the National Board is starting continuing education requirements for renewal of the National Board commission. SECTION 5. Adoption of Standards. The council discussed the question of adoption of the CSD-1 standard for safety controls. It was commented that the next edition of the National Board Inspection Code (NBIC) will have new safety control requirements. Safety controls are covered in Comm 41.29 and standards adopted in other administrative codes. It was also noted that the CSD-1 standard requires additional controls that result in unnecessary added costs. SECTION 6. Reporting Changes. It was pointed out that this change is intended to require reporting of objects that have been removed from service so they don?t come up on overdo inspection reports, resulting in the inspector going out and finding the object gone. SECTION 8. Inspection Verification. The council recommended that the means indicating that an inspection has been performed should be posted on or near the inspected object. SECTION 11. Posting Permit to Operate. It was noted that posting the permit to operate near the boiler or pressure vessel allows other inspectors to see it. SECTION 13. ASME Form P4B. To clarify that form P4B does not have to be completed, the council recommended that ?Filing? be deleted. SECTION 18. Repair Parts. Instead of requiring repair parts to meet the original code of construction as proposed, the council recommended that repair parts should also meet the requirements of ANSI/NB-23. SECTION 21. Seal Welding. It was noted that this requirement is being proposed because the NBIC does not address seal welding as a repair. The department had received a request to exempt 5 or less seal welds from the registration requirement. Therefore, the ?8? will be changed to ?6?. SECTION 22. Historical Boilers. Because of numbering changes in the 2004 NBIC, the ?5000? was changed to ?2020?. The need for annual inspections of the historical boilers was questioned because of the small number of hours per year that these boilers are operated. A 6-year inspection cycle was suggested where a test under steam operation would be required once during the 6-year cycle. It was noted that improper layup for winter also causes problems, not just operation. Also, the department doesn?t want to deviate from other power boiler inspection intervals and does not want to have a year where no inspection of the historical boiler is performed. The council agreed that an operational inspection is desirable, and recommended changing Comm 41.91 (2) to read: ?Annual internal inspections shall alternate with an in-service inspection every other year.? Under Comm 41.92 (2) (intro.), the wording was changed to read: ?If subject to a hydrostatic pressure test, the owner or user shall prepare the boiler in accordance with all of the following:? Under Comm 41.92 (3) (a), ?5000? was changed to ?2020?, and ?at least? was changed to ?a maximum of?. Under Comm 41.92 (3) (d), the phrase ?locomotives that receive . . . 49 CFR 230? was deleted because the department does not have authority over these locomotives. Under Comm 41.92 (4) (a), ?8000? was changed to ?4000?. At this time, the council discussed other code change proposals in chapter Comm 41 as follows. A question was raised as to whether chapter Comm 41 should contain a requirement for persons to have the proper ASME code symbol stamps when doing field assembly work. This requirement is in the ASME code section I, and is contained in the ASME reprint in the Appendix. The council did not support such a requirement. The council discussed requiring the National Board commission in order to renew the Wisconsin boiler inspection certification. Currently, a person needs to pass the National Board competency exam to initially obtain the state certification. It was noted that the National Board has made significant changes in their commission requirements, and they will audit inspectors yearly. The council unanimously recommended that the department require boiler inspectors to hold a National Board commission in order to renew their state certification. Comm 41.16 (2) (b) Power Piping Inspections. The council discussed the 3 conditions under which the power piping inspections are not required. It was noted that the code wording requires all 3 conditions to be met for the exemption. It was agreed that any one of the conditions should be met for the exemption. The council recommended that the wording should be corrected to convey the proper intent. The same correction should be made under Comm 41.41 (2) (b) for registration of power piping. 6. Adjournment/Next Meeting. Review of the proposed changes to chapter Comm 41 was completed, and another council meeting was not scheduled at this time. Department staff will prepare the hearing draft of proposed rules based on working draft no. 1 and the changes recommended at today?s meeting. After the department Secretary approves the hearing draft of proposed rules, the council will be sent the draft along with the time and location of the public hearing. Council members are welcome to attend the hearing and submit comments on the proposed rules. 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